We Tested the xTool O1 Omni With Real Products

We finally got hands-on with the xTool O1 Omni, and instead of printing random rectangles of sadness, we tested it the way makers actually use a machine: by making real products.

In this video, we tested fluorescent ink, soft white ink, Pixel-Scan Vision Positioning, print-and-cut acrylic keychains, textured magnets, lenticular trading cards, the rotary tool for tumblers, and one of the AI features inside the xTool software to create a stained glass style print from a photo.

Some of it worked really well. Some of it surprised us. And yes, one test gave us a little bit of trouble.

What We Tested on the xTool O1 Omni

The goal of this test was not just to see if the xTool O1 Omni could print. The real question was:

Can this machine help makers create products they can actually sell?

So we focused on project types that make sense for craft shows, websites, small business product lines, personalized gifts, and laser businesses that want to add full-color printing.

• Fluorescent ink on canvas
• Soft white ink on a canvas apron
• Pixel-Scan Vision Positioning on ceramic magnets
• Flat and textured UV printed magnets
• Print-and-cut acrylic keychains
• Lenticular trading cards
• Rotary printing on a handled tumbler
• AI stained glass textured print from a photo

Test 1: Fluorescent Ink on Canvas

The first test was fluorescent ink on canvas. We used the dual-head version of the xTool O1 Omni, which gives you extra ink options like fluorescent red, fluorescent yellow, soft white ink, and rigid white ink.

For this project, we printed a colorful canvas design and added fluorescent ink as a spot color over selected areas. The fluorescent ink is not printed over the entire image. Instead, we selected specific areas in the software, chose the fluorescent color, and let the printer add that extra pop.

Under normal light, the effect is subtle. But when you add black light, the fluorescent areas stand out and glow.

This is not something every product needs, but when it fits, it gives the product a serious “wait, let me see that again” moment. That makes it perfect for:

• Halloween decor
• Party products
• Black light items
• Event merchandise
• Canvas art
• Social media scroll-stoppers
• Craft booth attention-grabbers

If you make Halloween designs, party items, or products that need a little surprise factor, fluorescent ink could be a really fun way to make your work stand out.

Test 2: Soft White Ink on a Canvas Apron

Next, we tested soft ink on a canvas apron. This is different from printing with rigid UV ink. Rigid ink is great for things like acrylic, wood, ceramic, plastic, and other hard surfaces, but it can crack or feel brittle when used on flexible materials.

Soft ink is made for semi-flexible materials like canvas, leather, bags, pouches, and similar products. For this test, we printed directly onto a canvas apron using soft white ink.

The setup was simple. The bed is magnetic, so we were able to remove and change it quickly. We placed the apron directly onto the sticky bed, loaded it into the machine, chose soft ink in the software, and printed directly onto the canvas.

This does not feel like DTF because there is no adhesive layer behind it. The print goes directly onto the fabric surface.

This type of workflow could be great for:

• Canvas aprons
• Canvas tote bags
• Zipper pouches
• Leatherette patches
• Tool rolls
• Small branded merchandise
• Maker gear

It is important to note that this is not the same as printing t-shirts. This version is better suited for semi-flexible products that are not going to be washed constantly.

Test 3: Pixel-Scan Vision Positioning on Magnets

The Pixel-Scan Vision Positioning system was one of our favorite features to test. Because the xTool O1 Omni works inside the same xTool software ecosystem, the workflow feels familiar if you already use other xTool machines.

For this test, we placed several ceramic magnets on the bed, including rectangles and circles. The machine scanned the bed and created a full image of the work area. Then we used the smart mask feature to recognize the objects on the bed.

Once the objects were recognized, we could place our artwork over the scanned shapes. The software only printed where the object was detected, which helped prevent overspray on the sticky mat.

That is a big deal for batch production. If you are printing on pre-cut blanks, magnets, ornaments, tags, coasters, or other small items, accurate positioning can save a lot of time and a lot of ruined blanks.

We tested both flat prints and textured prints on the magnets. Three of the magnets were printed flat, and one included texture in the same job.

Testing Texture and Relief Printing

Adding texture was simple in the software. There are options for flat, texture, and relief. Relief gives the most raised effect.

Naturally, we had to see how far we could push it. The xTool O1 Omni advertises texture height up to 7 mm, so we cranked it up and let it run.

It got tall. Really tall.

We eventually stopped the test because it was going to take a long time and use a lot of white ink. For a real product where that level of raised texture matters, it could be worth it. But for a “let’s see what happens” test, we decided not to donate all of our white ink to science.

The important takeaway is that the texture capability is there, and it can create a much more dimensional look than a flat print.

Test 4: Print-and-Cut Acrylic Keychains

The print-and-cut workflow was one of the biggest reasons we wanted to test the xTool O1 Omni.

For laser owners, this is a big one. Being able to print on one machine, move the material to another machine, and cut using the same software ecosystem can be a serious time-saver.

In our test, we printed acrylic keychain designs and then used the xTool P3 to cut them. The alignment worked really well once the project was set up correctly.

The important trick is that you need to start the project as a multi-machine project. In the xTool software, you do that from the home screen by choosing the multi-machine new project option. That is what tripped us up at first. We were looking for the right button in the wrong place. Classic.

Once the project was set up correctly, the workflow was easy:

1. Add the artwork.
2. Create an offset cut line.
3. Assign the print layer to the O1 Omni.
4. Assign the cut layer to the laser.
5. Print the registration marks.
6. Move the material to the laser.
7. Let the software handle the alignment and cut.

The keychains lined up beautifully, both with and without bleed.

One note: make sure you leave enough space around your design for the registration marks. You will want at least about a half-inch buffer around the image. If a registration mark prints partly on the paper or gets cut off, the laser may not be able to read it correctly.

This workflow has a lot of product potential:

• Acrylic keychains
• Bag tags
• Pet tags
• School spirit items
• Event souvenirs
• Ornaments
• Small business merch
• Craft fair impulse buys

Test 5: Lenticular Trading Cards

The lenticular trading cards were one of the coolest tests, but also the one that gave us the most trouble.

Lenticular is the material that creates that flip effect, like old-school baseball cards where the image changes when you tilt it. The printer is not what creates the lenticular effect by itself. The material has tiny ridges that change what image you see depending on the viewing angle.

The xTool software includes a lenticular option inside the additional applications area. It walks you through the setup, lets you load images, and prepares the artwork for printing on lenticular material.

For our test, we used two images to create a custom action-figure style trading card. One angle showed Kim, and the other angle showed Garrett.

The result was really fun, but the material has to be lined up perfectly. If the lenticular sheet is even slightly crooked, the flip effect does not show clearly. It needs to be square to the bed, both on the side and the bottom.

Going forward, we would probably make a jig to help line up the lenticular material perfectly every time.

This is not the first project we would hand to a brand-new user, but the potential is huge. Custom lenticular cards could be amazing for:

• Trading cards
• Sports cards
• Little League products
• Holiday cards
• Character cards
• Personalized novelty gifts
• Grandparent bait, in the best possible way

Test 6: Rotary Printing on a Tumbler

The rotary tool was a pleasant surprise. It was simple to install, and the software recognized it right away.

For this test, we printed on a handled tumbler. The rotary attachment can handle a 40 oz tumbler with the handle attached, which is a big deal if you are making drinkware products.

The attachment is magnetic, so there was no tiny screwdriver drama. We removed the small bed, placed the rotary attachment onto the machine, and the software immediately recognized that the rotary tool was installed.

Another helpful feature is the 360-degree scan. The software scanned the full tumbler and laid it out flat on screen. That allowed us to see existing artwork and the logo placement, then position the new design in the available space.

This is especially useful if you are adding personalization or extra design elements to a tumbler that already has something printed on it.

Rotary printing opens up product ideas like:

• Custom tumblers
• Handled drinkware
• Water bottles
• Ornaments
• Round objects
• Tapered items
• Personalized drinkware gifts

Test 7: AI Stained Glass Textured Print

The last test was one of the AI features inside the xTool software. We took a simple watercolor photo of hummingbirds and asked the software to turn it into a stained glass style design.

The AI did a surprisingly good job creating a square stained glass style frame. Then we used Pixel-Scan Vision Positioning again because we already had a piece of clear acrylic cut into a specific shape.

We placed the acrylic on the bed, scanned the object, positioned the stained glass artwork over the scanned shape, and printed only on the detected acrylic piece.

We also tested texture and relief on the stained glass design. The raised lead lines and ripple effect looked great, but there was one catch. The texture is currently built using white ink, so when we added enough texture, the piece no longer behaved like transparent stained glass.

It still looked like stained glass, but it was no longer something you could clearly see through.

That is one of those useful testing lessons. The effect looked good, but depending on your end goal, you may need to decide whether you want the piece to be transparent, textured, or somewhere in between.

What Worked Best?

After testing all of these features, a few things really stood out.

Garrett’s Favorite: Print and Cut

The print-and-cut workflow was a big win. Being able to print on the O1 Omni, move the material to the laser, and cut without manual alignment is a powerful workflow for laser owners.

Kim’s Favorites: Tumbler, Pixel Scan, and Soft Ink

The tumbler attachment was easier than expected, especially with the magnetic setup and 360-degree scan.

The Pixel-Scan Vision Positioning system was also impressive because it recognized objects on the bed and only printed where those objects were located.

Soft ink was another favorite because it made it possible to print directly on canvas and semi-flexible items without using a heat press.

What Still Needs More Testing?

Not everything is fully answered yet. There are still a few things we want to test more:

• Lenticular alignment and jig setup
• Batch consistency
• Durability of soft ink on canvas
• How the apron holds up after washing
• Long-term adhesion on flexible materials
• Cost per product
• More metal items, coins, awards, and specialty blanks

We also want to do more testing with the ink system over time. The O1 Omni uses closed ink cartridges, not open ink wells. The cartridges are 125 ml, and the printer includes ink stirring and ink circulation to help prevent settling and clogging.

The machine also has maintenance features designed to help protect the print head when the printer sits idle. According to xTool, it keeps a smaller amount of ink in the head during that process, which should reduce waste compared to systems that hold more ink in the damper system.

Who Is the xTool O1 Omni For?

Based on this round of testing, the xTool O1 Omni makes the most sense for small business makers who want to add color, texture, personalization, and UV printing to their product lineup.

It could be a good fit for:

• Laser owners who want to add full-color printing
• xTool users who want to stay inside the same software ecosystem
• Small business owners making personalized products
• Craft show sellers
• Makers selling keychains, magnets, tumblers, tags, and small gifts
• People who want to prototype product ideas
• Beginner UV printer users who want guided software workflows

The software does a good job walking you through different features, especially with tools like lenticular and stained glass. That makes it feel much more beginner-friendly than some UV printer workflows.

Who Is It Not For?

This is probably not the right machine for everyone.

If you are already running large-format UV printers or doing huge bulk orders, this machine may not replace that workflow. For example, if you need to make hundreds of race medals or hundreds of large door hangers, a desktop UV printer is probably not going to be the fastest choice.

Could you do it? Sure.

Would you want to start 600 race medals on a desktop UV printer and call that your best production plan? Probably not, unless you enjoy stress as a hobby.

Where this machine shines is with smaller products, personalization, prototypes, craft show inventory, custom gifts, and adding color or texture to laser-cut items.

Master It Exclusive: The O1 Omni Test Collection

To go along with this video, we created a Master It exclusive product using the print files from this testing process.

The O1 Omni Test Collection includes 20 funny and snarky print-ready design files that are perfect for testing UV printing, print-and-cut workflows, magnets, keychains, canvas-style products, and other full-color projects.

Why We Made These Files

When you get a new machine or start testing a new workflow, one of the hardest parts is deciding what to make first.

Blank artboards are where momentum goes to die.

These files give Master It members a ready-to-use starting point so you can focus on testing the things that actually matter:

• How does the material print?
• How does the color look?
• Does the texture work?
• Does the ink adhere well?
• Can the file become a sellable product?
• How long does the workflow take?
• Would customers actually buy this?

Whether you are testing the xTool O1 Omni, another UV printer, or a print-and-cut workflow with your laser, these files are designed to help you start making faster.

Final Thoughts

The xTool O1 Omni impressed us in several areas, especially with print and cut, Pixel-Scan Vision Positioning, soft ink on canvas, and the rotary tumbler workflow.

The lenticular test was cool, but it definitely needs more practice and better alignment. The AI stained glass feature was also fun and useful, especially as a starting point for creative product ideas.

The biggest takeaway is that the O1 Omni is not just about one feature. It gives makers several different ways to add color, texture, personalization, and specialty effects to their products.

For small items like keychains, magnets, tumblers, canvas goods, ornaments, awards, and prototype products, there is a lot of potential here.

Watch the Full Video

Watch the full xTool O1 Omni testing video here:

xTool O1 Omni Tested: Real Products, Cool Features and One Big Problem

Grab the Master It Exclusive Files

Master It members can grab the print-ready files from this video here:

The O1 Omni Test Collection: 20 Funny & Snarky Print Files

Do It! Build It! Make It!